Air Shower System

Our Clean Room Air Shower systems are factory fabricated air shower enclosures that play vital role in removing surface particles from personnel and material prior to entering and exiting from a controlled environmental area. These air showers are installed before the entrance to clean rooms and other controlled environments. Bionics Scientific is a leader in manufacturing of custom designed air showers units that are especially designed to meet individual requirements of customers from wide area of operation from semi-conductors, pharmaceuticals, spray painting, microelectronics, paint shop and packaging etc.

All these units are in house designed and fabricated. Ensuring 100% safe and adequate working, these air showers prior to shipping and delivery are tested in the factory for quality control purposes. Each system is equipped with high quality air filtration systems, motors, controls, air blowers, interlocking doors, adequate lighting fittings, electrical panel and micro-processor based controls etc. We have full supply of spare parts and additional accessories hence these Clean Room Air Showers are economical to use and require minimal maintenance.

Features:

  • Completely self-contained, Adjustable nozzles to remove surface contaminants
  • Perfect for transferring personnel, carts and large equipment
  • Versatile design allows you position the Air Shower inside or outside the clean room
  • Dual HEPA Filters remove 99.99% of particles > 0.3 Microns from the air stream
  • Equipped with interlocking doors, automatically released when power fails
  • Economical to use and easy maintenance
  • Emergency Stop buttons on both doors immediately disengage interlocks and halt air shower
  • Lightweight and modular design enables easy shipping and transfer of the unit
  • Full range of optional and standard air shower accessories

Over View:

Our air showers are light weight and modular in design and are easy to deliver and transfer to long distance areas without damage. These units are made with durable materials that are compatible with clean room environments. Walls of these systems will be of rugged and non-particulating surface. All visible surfaces are covered with high-pressure plastic laminate.

The customize design facilitates customers to get access panels fixed on the access sides of their choice. The trim is made of anodized aluminum.

Doors are used at both entry and made of aluminum or plastic laminate with tempered glass. Powder coated stainless steel doors are optional. Heavy duty door sweeps, door seals and interlocks are used. Doors are automatically released in case of power failure to ensure user safety.

Air nozzles are adjustable and made of stainless steel and provide on average 7000 fpm air flow at the face of nozzle. The nozzles are so arranged in a uniform pattern to ensure proper distribution of filtered air.

The filtration system comprises of HEPA Filters, mounted on top and capable of removing 99.99% of dust particles to 0.3 microns in size. Replaceable pre-filters of 30% efficiency are used to maximize life of the absolute filters, and are accessible from the Air Shower interior, within return air grills.

The whole unit is controlled by a Programmable Logic Controller (PLC) (Optional – Provided on request). An Emergency Off Button (EMO) located inside the Air Shower is mounted in a conspicuous location. Activating the switch causes the cycle to immediately end, and release all interlocks. Lighting is set to remain on.

Specifications:

Model BST/AS-1 BST/AS-2 BST/AS-3 BST/AS-4 Air Shower w/o Bottom Board
External Dimension (mm) 1300 x 800 x 2050 1540 x 1000 x 2050 1540 x 1200 x 2050 1540 x 1600 x 2050 2000 x 2000 x 2050 2300 x 5000 x 2050
Internal Dimension WxHxD (mm) 800 x 750 x 1920 800 x 950 x 1920 800 x 1150 x 1920 500 x 1550 x 1920 800 x 1950 x 1920 800 x 4950 x 1920
Nozzles 6 – One Side 12 – Two Sides 16 – Two Sides 18 – Two Sides 24 – Two Sides 60 – Two sides
Blow Power 550W 100W 1500W 2000W 2200W 7500W
HEPA Filter Dimension 550 x 610 x 120 – One Piece 610 x 610 x 120 – Two Pieces 915 x 610 x 120 – Two Pieces 1220 x 610 x 120 – Two Pieces 610 x 610 x 120 – Four Pieces 610 x 610 x 120 – Ten Pieces
Suitable Person 1 Person w/ one side blowing 1 Person w/ two sides blowing 1 – 2 Persons w/ two sides blowing 2 – 3 Persons w/ two sides blowing Cart
Nozzle Diameter 38MM
Air Shower Time 0~99 seconds Adjustable
Spurt Wind Speed 18~25 m/s
Power 380Volts
Filter Efficiency 99.99 %

Our air shower is one of the finest clean room equipment with high-speed clean air, blows off the dusts and minute particles stuck on the surface of the clothes that the person entering a clean room wears or on the surface of the materials brought into the clean room. As leading manufacturer, supplier and exporter in India, we are proud to serve our air shower systems with custom designs to meet specific requirements of customers.

Contact our sales office today and discuss your tunnel requirements. We offer unmatched price, warranty, and installation service. You are welcome to send us an email or submit your query or make a call to us.